Wood / Solid Wood

Ultra-thin Kerf Circular Saw Blades for Solid Wood

Product Code: SW5D

Ultra-thin kerf circular saw blades for high-yield, high-precision cutting of solid wood.

Grade:
Industrial
Machines:
Table saws, sliding table saws, moulders, and other precision woodworking machines
Materials:
Solid wood such as pine, birch, paulownia, balsa, and more
Applications:
High-yield thin-kerf cutting and narrow-slot machining in solid wood, including fretboard slotting and balsa core grooving

OEM/ODM Materials & Processes

Body Material:
75Cr1/80CrV2/SKS51
Tips Material:
Tungsten carbide
Expansion Slots:
Available with or without copper plugs
Coating:
Polished finish or chrome plating
Tension ring:
Visible or concealed configuration
Anti-vibration Design:
Slots or slots filled with thermoplastic polyurethane (TPU)

Typical Specifications

CodeD Diameter (mm)B Kerf (mm)b Body (mm)d Bore (mm)Z Number of teethTooth typePinholesα Hook angle (°)
SW5D01511500.50.425.436ATB5-20
SW5D01611600.60.425.440ATB5-20
SW5D01811800.60.425.460ATB5-20
SW5D01811800.60.425.480ATB5-20
SW5D01811800.70.525.460ATB5-20
SW5D01811800.70.525.480ATB5-20
SW5D01811800.80.625.460ATB5-20
SW5D01811800.80.625.480ATB5-20
SW5D01811801.00.7525.460ATB5-20
SW5D01811801.00.7525.480ATB5-20
SW5D02012050.60.425.460ATB5-20
SW5D02022050.60.425.480ATB5-20
SW5D02032050.80.625.460ATB5-20
SW5D02042050.80.625.480ATB5-20
SW5D02052051.00.7525.460ATB5-20
SW5D02062051.00.7525.480ATB5-20
SW5D02212200.90.77450ATB5-20
SW5D02222201.00.757460ATB5-20
SW5D02312301.00.757460ATB5-20
SW5D02322301.20.757460ATB5-20
SW5D02412400.90.77460ATB5-20
SW5D02512550.60.425.4100ATB5-20
SW5D02522550.60.425.4120ATB5-20
SW5D02532550.90.759048ATB5-20
SW5D02542551.61.27460ATB5-20
SW5D03013050.60.425.4100ATB5-20
SW5D03023050.60.425.4120ATB5-20
SW5D03513551.00.7560140ATB5-20
  • Specifications can be tailored to meet customer requirements.

Estimate your material savings: See how a thinner kerf increases workpiece yield with our Short-Stock Material Yield Calculator.

Typical Applications

  • High-precision cutting of solid wood on table saws, moulders, and similar woodworking equipment.
  • High-yield processing where narrow kerf helps maximize material output from valuable timber.
  • Narrow-slot and fine-cut applications such as fretboard slotting for fretted instruments, grooving of balsa core materials for wind turbine blade components, and precision cutting of household items, handicrafts, toys, and model aircraft parts.
  • This saw blade is designed for single-blade use in applications that demand exceptional accuracy and minimal material loss.

Key Performance Advantages

  • Ultra-thin kerf significantly reduces material loss and helps improve yield in solid wood processing.
  • Delivers clean, smooth cut surfaces with minimal burrs and tear-out when properly matched to the machine and workpiece.
  • Lower cutting resistance supports smooth, vibration-free running on precision woodworking equipment.
  • Suitable for both fine cross-cutting and very narrow groove applications, making it a versatile choice for high-value woodworking projects.
  • Teeth are manufactured from premium ultra-fine grain carbide, providing excellent sharpness, superior wear resistance, and clean cutting performance on various wood species.
  • The saw body is precision-engineered from high-quality tool steel, offering outstanding rigidity and stability even at very thin kerf widths.

Problems This Circular Saw Blade Helps Solve

  • Excessive timber loss caused by standard-kerf saw blades that waste valuable raw material.
  • Poor yield in value-added wood product manufacturing where every millimeter counts.
  • Rough cut surfaces or burrs that require extra sanding, finishing, or rework.
  • Difficulty producing narrow cuts, precise slots, or fine grooves with conventional saw blade thickness.
  • Unnecessary material waste and reduced profitability when working with expensive or specialty woods.

Application Notes

  • Match tooth count, tooth geometry, and cutting parameters to the specific wood species, thickness, and required surface finish quality.
  • Confirm spindle accuracy, clamping condition, flange quality, and overall machine rigidity before using ultra-thin kerf saw blades.
  • Use stable and consistent feed speed with proper workpiece support to protect cut quality and prevent saw blade deflection in thin-kerf applications.
  • Clean and resharpen the saw blade in time to maintain high yield, excellent surface finish, and tight dimensional consistency.
  • For best results, always ensure adequate dust extraction and avoid forcing the saw blade through the cut.

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