Non-ferrous Metal / Aluminum & Copper

Large Circular Saw Blades for Aluminum Extrusion Profiles

Product Code: NF5X

Diameters available up to 2500 mm. TCT saw blades for cutting large industrial aluminum and copper-alloy extrusion profiles on heavy-duty press lines.

Grade:
Industrial
Machines:
Heavy-duty extrusion line cut-off saws and large profile sawing systems
Materials:
Large aluminum and copper-alloy extrusion profiles, hollow sections, and heavy-wall structural sections
Applications:
Cutting large industrial extrusion profiles on lines up to 12,500 tons, including sections with a circumscribing circle diameter of up to 700 mm.

OEM/ODM Materials & Processes

Body Material:
75Cr1/80CrV2
Tips Material:
Tungsten carbide
Expansion Slots:
Available with or without copper plugs
Coating:
Polished finish plating
Tension ring:
Visible or concealed configuration
Anti-vibration Design:
Slots or slots filled with thermoplastic polyurethane (TPU)

Typical Specifications

CodeD Diameter (mm)B Kerf (mm)b Body (mm)d Bore (mm)Z Number of teethTooth typePinholesα Hook angle (°)
NF5X03513503.22.230100TCG-5
NF5X03523503.22.230120TCG-5
NF5X04014053.52.830100TCG-5
NF5X04024053.52.830120TCG-5
NF5X05015004.43.632100TCG-5
NF5X05025004.43.632128TCG-5
NF5X06116105.24.25090TCG-5
NF5X06126105.24.250120TCG-5
NF5X06616605.24.25090TCG-5
NF5X06626605.24.250120TCG-5
NF5X07017006.55.080100TCG-5
NF5X07027006.55.080120TCG-5
NF5X08018007.05.580100TCG-5
NF5X08028007.05.580120TCG-5
NF5X100110008.06.5100120TCG-5
NF5X100210008.06.5100160TCG-5
NF5X125112508.06.5100180TCG-5
NF5X125212508.06.5100200TCG-5
NF5X140114008.57.0100200TCG-5
NF5X140214008.57.0100220TCG-5
NF5X156115609.58.0120220TCG-5
NF5X156215609.58.0120240TCG-5
NF5X1801180010.58.5150230TCG-5
NF5X1802180010.58.5150250TCG-5
NF5X2001200011.09.0180260TCG-5
NF5X2002200011.09.0180280TCG-5
NF5X2201220012.09.5180280TCG-5
NF5X2202220012.09.5180300TCG-5
  • Maximum diameter available upon request:2500mm.
  • Specifications can be tailored to meet customer requirements.

Typical Applications

  • Cut-off of large industrial aluminum extrusion profiles used in automotive, marine, aerospace, and rail-transit applications.
  • Sawing of hollow sections, heavy-wall structural profiles, and wide-profile products on heavy-duty press lines.
  • Cutting of large copper-alloy extrusion profiles where stable tracking and good cut squareness are required.
  • Retrofit and replacement circular saw blade projects for heavy-duty extrusion lines supplied by companies such as SMS, DANIELI, COMETAL, SINOMACH, Presezzi Extrusion, Properzi, and UBE.

Problems This Circular Saw Blade Helps Solve

  • Circular saw blade deflection when cutting large or asymmetric extrusion profiles.
  • Burrs, poor cut squareness, and unstable end-face quality on heavy sections.
  • Built-up edge and rapid tooth loading when sawing soft non-ferrous alloys.
  • Inconsistent circular saw blade life in continuous large-profile production.

Application Notes

  • Use adequate coolant or mist lubrication and efficient chip evacuation to reduce aluminum pickup on the tooth edge.
  • Match feed rate, line speed, and saw blade tensioning to the profile geometry and wall thickness for better cut squareness and surface finish.
  • Check machine rigidity, saw blade clamping, and flange condition carefully when cutting large-diameter or thin-wall profiles.
  • For replacement projects on lines from suppliers such as SMS, DANIELI, COMETAL, SINOMACH, Presezzi Extrusion, Properzi, and UBE, confirm saw blade diameter, bore, pinhole pattern, flange design, and line speed before final specification.
  • Clean the circular saw blade regularly and resharpen before heavy edge wear leads to profile deformation, burrs, or unstable saw blade tracking.

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