Plastic / Acrylic

Circular Saw Blade For Acrylic or Plexiglass

Product Code: AP5A

Circular saw blade for acrylic or plexiglass, designed for non-melt cutting, smooth edge quality, high dimensional accuracy, and clean finishing on rigid and brittle plastic materials.

Grade:
Industrial
Machines:
Squaring saws, table saws, beam saws, CNC panel saws, and portable circular saws
Materials:
Acrylic, plexiglass, PMMA, polycarbonate, polystyrene, MS, foamed plastic, and other rigid or brittle plastic sheets
Applications:
Precision acrylic and plexiglass cutting for clean appearance, smooth edges, and high dimensional accuracy

OEM/ODM Materials & Processes

Body Material:
75Cr1/SKS51
Tips Material:
Tungsten carbide
Expansion Slots:
Available with or without copper plugs
Coating:
Polished finish or chrome plating
Tension ring:
Visible or concealed configuration
Anti-vibration Design:
Slots or slots filled with thermoplastic polyurethane (TPU)

Typical Specifications

CodeD Diameter (mm)B Kerf (mm)b Body (mm)d Bore (mm)Z Number of teethTooth typePinholesα Hook angle (°)
AP5A01811802.01.525.460ATB5-15
AP5A01821802.01.525.480ATB5-15
AP5A02012052.01.525.480ATB5-15
AP5A02022052.01.525.4100ATB5-15
AP5A02312302.01.525.480ATB5-15
AP5A02322302.01.525.4100ATB5-15
AP5A02512552.01.525.480ATB5-15
AP5A02522552.01.525.4100ATB5-15
AP5A02532552.01.525.4120ATB5-15
AP5A02542552.62.025.480ATB5-15
AP5A02552552.62.025.4100ATB5-15
AP5A02562552.62.025.4120ATB5-15
AP5A03013052.01.525.4100ATB5-15
AP5A03023052.01.525.4120ATB5-15
AP5A03033052.01.525.4140ATB5-15
AP5A03043052.62.025.480ATB5-15
AP5A03053052.62.025.4100ATB5-15
AP5A03063052.62.025.4120ATB5-15
AP5A03073052.62.025.4140ATB5-15
AP5A03083053.02.425.480ATB5-15
AP5A03093053.02.425.4100ATB5-15
AP5A030A3053.02.425.4120ATB5-15
AP5A03513552.62.025.4100ATB5-15
AP5A03523552.62.025.4120ATB5-15
AP5A03533552.62.025.4140ATB5-15
AP5A03543553.02.225.480ATB5-15
AP5A03553553.02.225.4100ATB5-15
AP5A03563553.02.225.4120ATB5-15
AP5A03573553.02.225.4140ATB5-15
AP5A04014053.22.425.480ATB5-15
AP5A04024053.22.425.4100ATB5-15
AP5A04034053.22.425.4120ATB5-15
AP5A04044053.22.425.4140ATB5-15
AP5A04054053.22.425.4160ATB5-15
AP5A04514553.52.825.480ATB5-15
AP5A04524553.52.825.4100ATB5-15
AP5A04534553.52.825.4120ATB5-15
AP5A04544553.52.825.4140ATB5-15
AP5A04554553.52.825.4160ATB5-15
  • Specifications can be tailored to meet customer requirements.

Typical Applications

  • Precision cutting of acrylic, plexiglass, and PMMA sheets for sign making, display fabrication, decorative products, lighting parts, and craft or gift applications.
  • Plastic finishing work where downstream processors care strongly about edge appearance, optical cleanliness, and dimensional accuracy after cutting.
  • Fine cutting of rigid and relatively brittle plastics such as acrylic, polycarbonate, polystyrene, MS, and selected foamed plastic sheets.
  • Table saw, panel saw, and squaring saw operations where the goal is a smooth, attractive cut edge rather than maximum rough-cut output.

Key Performance Advantages

  • ATB5 tooth geometry is optimized for acrylic and plexiglass cutting, giving a finer shearing action on hard and brittle plastic materials.
  • Helps prevent melting, chipping, and edge breakout when cutting acrylic under correct machine setup and feed conditions.
  • Produces cleaner, smoother, lower-burr cut edges with higher dimensional consistency than more general plastic saw blade designs.
  • Especially suitable when the main priority is high-appearance finish quality on decorative or precision plastic products, whether the user is a downstream processor or a production factory with stricter edge-quality requirements.

Problems This Circular Saw Blade Helps Solve

  • Chipping and cracking on acrylic sheets when a wood blade or a rougher plastic saw blade geometry is used.
  • Melted, sticky, or re-welded waste on the cut edge caused by excess friction and poor saw blade choice.
  • Poor visual edge quality on products that must look clean and polished after sawing.
  • Dimensional inaccuracy and extra finishing time in precision plastic fabrication work.

Application Notes

  • This product is developed primarily for acrylic, plexiglass, and similar rigid plastic sheets where cut appearance matters as much as basic cut-through performance.
  • Use a stable machine setup, sharp blade condition, and controlled feed to reduce chipping at entry and exit.
  • It can also be selected by some plastic material producers when the job still demands cleaner edge quality and better dimensional finish on harder or more brittle plastic materials.
  • If the main job is industrial plastic production cutting where material build-up on the saw plate, gumming, and process stability are the main problems, move to Circular Saw Blade For Plastic.

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