木材 / 人造板

PCD 工業級裁板鋸片

產品編碼: PWDA

用於電子開料鋸和裁板機的 PCD 裁板鋸片。聚晶金剛石(PCD)刀頭結合 TCG 齒型,可無崩邊裁切單面及雙面飾面板(三聚氰胺、HPL、亞克力、PET、PP)。使用壽命可達到硬質合金裁板鋸片的 10 倍或更高,可降低高產量生產線的單次切割刀具成本。

等級:
工業級
設備:
卧式裁板機、電子開料鋸
材料:
人造板、飾面刨花板、MDF、膠合板、HPL、熱塑性複合材料和有機玻璃
應用:
工業板材定尺裁切

OEM/ODM 材料和工藝

基體材料:
75Cr1/80CrV2/SKS51
刀頭材料:
聚晶金剛石(PCD)
伸縮槽:
可選帶銅塞或不帶銅塞
表面處理:
拋光或鍍鉻
張力環:
明環或暗環結構
減振設計:
減振槽,或在槽內填充熱塑性聚氨酯(TPU)

典型規格

產品編號D 外徑 (mm)B 切寬 (mm)b 基體厚度 (mm)d 內孔 (mm)Z 齒數齒型銷孔α 前角 (°)
PWDA03003004.03.03060TCG-15
PWDA03013004.03.03072TCG-15
PWDA03023004.03.08072TCG-15
PWDA03033004.03.03096TCG2/15/110+4/9/10015
PWDA03043004.03.07596TCG-15
PWDA03053004.43.23060TCG-15
PWDA03063004.43.28060TCG-15
PWDA03073004.43.23072TCG2/15/110+4/9/10015
PWDA03083004.43.28072TCG-15
PWDA03093004.43.23096TCG2/15/110+4/9/10015
PWDA030A3004.43.27596TCG-15
PWDA030B3004.43.28096TCG-15
PWDA03503504.03.03072TCG-15
PWDA03513504.03.06072TCG-15
PWDA03523504.03.03084TCG4/9/100+2/9/110+2/15/11015
PWDA03533504.03.06084TCG2/15/10015
PWDA03543504.43.225.472TCG2/15/10015
PWDA03553504.43.23072TCG-15
PWDA03563504.43.26072TCG-15
PWDA03573504.43.27572TCG2/15/10015
PWDA03583504.43.28072TCG4/15/10515
PWDA03593504.43.225.484TCG-15
PWDA035A3504.43.23084TCG-15
PWDA035B3504.43.26084TCG2/15/10015
PWDA035C3504.43.27584TCG4/15/10515
PWDA035D3504.43.28084TCG4/9/100+2/9/110+2/15/11015
PWDA035E3504.43.225.496TCG-15
PWDA035F3504.43.23096TCG-15
PWDA035G3504.43.26096TCG4/15/10015
PWDA035H3504.43.27596TCG4/15/10515
PWDA035I3504.43.28096TCG4/9/100+2/9/110+2/15/11015
PWDA03803804.43.23072TCG-15
PWDA03813804.43.26072TCG2/15/10015
PWDA03823804.43.27572TCG4/15/10515
PWDA03833804.43.28072TCG4/9/100+2/9/110+2/15/11015
PWDA03843804.43.23084TCG-15
PWDA03853804.43.26084TCG2/15/10015
PWDA03863804.43.28084TCG4/9/100+2/9/110+2/15/11015
PWDA03873804.43.23096TCG-15
PWDA03883804.43.26096TCG2/15/10015
PWDA03893804.43.27596TCG4/15/10515
PWDA038A3804.43.28096TCG4/9/100+2/9/110+2/15/11015
PWDA038B3804.83.66072TCG2/15/100+2/15/12515
PWDA038C3804.83.68072TCG4/9/100+2/9/110+2/15/11015
PWDA038D3804.83.66084TCG2/15/100+2/15/12515
PWDA038E3804.83.68084TCG4/9/100+2/9/110+2/15/11015
PWDA038F3804.83.66096TCG2/15/10015
PWDA038G3804.83.68096TCG4/9/100+2/9/110+2/15/11015
PWDA04004004.43.23072TCG-15
PWDA04014004.43.26072TCG2/15/10015
PWDA04024004.43.27572TCG4/15/10515
PWDA04034004.43.28072TCG4/19/120+2/9/13015
PWDA04044004.43.23084TCG-15
PWDA04054004.43.26084TCG2/15/10015
PWDA04064004.43.27584TCG4/15/10515
PWDA04074004.43.28084TCG4/19/120+2/9/13015
PWDA04084004.43.26096TCG2/15/10015
PWDA04094004.43.27596TCG4/15/10515
PWDA040A4004.43.28096TCG4/19/120+2/9/13015
PWDA040B4004.83.66072TCG2/15/100+2/15/12515
PWDA040C4004.83.67572TCG4/15/10515
PWDA040D4004.83.66084TCG2/15/100+2/15/12515
PWDA04304304.43.28072TCG4/19/120+2/9/13015
PWDA04314304.43.27596TCG4/15/10515
PWDA04324304.83.67596TCG4/15/10515
PWDA04334304.83.68096TCG4/19/120+2/9/13015
PWDA04504504.43.23072TCG2/13/9415
PWDA04514504.43.26072TCG2/10/80+2/15/12515
PWDA04524504.43.28072TCG2/9/130+4/19/12015
PWDA04534504.43.26084TCG2/10/80+2/15/12515
PWDA04544504.43.27584TCG4/15/10515
PWDA04554504.43.28084TCG2/9/130+4/19/12015
PWDA04564504.83.63072TCG2/13/9415
PWDA04574504.83.66072TCG2/10/80+2/15/12515
PWDA04584504.83.68072TCG2/9/130+4/19/12015
PWDA04594504.83.66084TCG2/10/80+2/15/12515
PWDA045A4504.83.68084TCG2/9/130+4/19/12015
PWDA045B4504.83.66096TCG2/10/80+2/15/12515
PWDA045C4504.83.68096TCG2/9/130+4/19/12015
PWDA04804804.83.66072TCG2/11/115+2/19/12015
PWDA04814804.83.68072TCG2/9/130+4/19/12015
PWDA04824804.83.66084TCG2/11/115+2/19/12015
PWDA04834804.83.68084TCG2/9/130+4/19/12015
PWDA05005004.83.66072TCG2/11/11515
PWDA05015004.83.66084TCG2/11/11515
PWDA05205204.83.63072TCG2/13/9415
PWDA05215204.83.66072TCG2/11/115+2/19/12015
PWDA05225204.83.66084TCG2/11/115+2/19/12015
PWDA06006005.84.06060TCG2/11/115+2/19/12015
PWDA06016005.84.06072TCG2/11/115+2/19/12015
PWDA07307307.05.28070TCG2/17/11018
  • 可根據客户需求訂製規格。

常見應用

  • 在電子開料鋸和裁板機上定尺裁切單面及雙面飾面板(三聚氰胺飾面刨花板、三聚氰胺飾面 MDF、HPL、亞克力、PET、PP 飾面板)。PCD 鋸片與劃線鋸片配合使用,可使飾面或雙面邊緣均不易崩缺。
  • 用於傢俱製造和板材配送中心的高產量板材加工線,適配 BIESSE、SCM、HOLZHER、HOLZMA、HOMAG、SCHELLING、NANXING、PANHANS、FELDER、GIBEN 等品牌的電子開料鋸和裁板中心。
  • 適用於以儘可能延長換片間隔、降低單次切割綜合刀具成本為首要目標的應用。

核心性能優勢

  • **PCD(聚晶金剛石)刀頭:**PCD 是現有硬度最高的切削刀具材料。在同等條件下,其使用壽命可達到硬質合金裁板鋸片的 10 倍或更高,顯著減少換片頻率及由此產生的停機時間。
  • 適用於單面和雙面飾面板的 TCG 齒型:平齒與梯形齒組合配合劃線鋸片,可在三聚氰胺、HPL、亞克力、PET 和 PP 飾面上形成潔淨無崩邊的邊緣,避免分層和飾面崩裂。
  • PCD 鋸片在延長的使用壽命內始終保持一致的邊緣品質,接近壽命終點時切面光潔度也不會逐漸明顯惡化。
  • 減振基體設計(可選 TPU 填充的伸縮槽)、精密張力處理和與工業設備主軸規格匹配的嚴格尺寸公差,可降低切削阻力,並在高速進給時保持穩定運行。

應用説明

  • 加工單面及雙面飾面板時,務必將 PCD 裁板鋸片與匹配的劃線鋸片配套使用;劃線鋸片的切深和切寬必須與主鋸片鋸路正確對齊。參見我們的板材裁切用錐形劃線合金鋸片和板材裁切用 PCD 錐形劃線鋸片。
  • 訂購前根據設備規格核實內孔直徑、切寬、銷孔形式和法蘭尺寸;不同品牌和型號的工業電子開料鋸主軸配置差異較大。
  • 可根據設備類型、板材厚度、飾面類型和進給速度要求訂製 PCD 鋸片規格。請聯絡我們並提供具體應用資訊。

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