木材 / 人造板

PCD 工业级裁板锯片

产品编码: PWDA

用于电子开料锯和裁板机的 PCD 裁板锯片。聚晶金刚石(PCD)刀头结合 TCG 齿型,可无崩边裁切单面及双面饰面板(三聚氰胺、HPL、亚克力、PET、PP)。使用寿命可达到硬质合金裁板锯片的 10 倍或更高,可降低高产量生产线的单次切割刀具成本。

等级:
工业级
设备:
卧式裁板机、电子开料锯
材料:
人造板、饰面刨花板、MDF、胶合板、HPL、热塑性复合材料和有机玻璃
应用:
工业板材定尺裁切

OEM/ODM 材料和工艺

基体材料:
75Cr1/80CrV2/SKS51
刀头材料:
聚晶金刚石(PCD)
伸缩槽:
可选带铜塞或不带铜塞
表面处理:
抛光或镀铬
张力环:
明环或暗环结构
减振设计:
减振槽,或在槽内填充热塑性聚氨酯(TPU)

典型规格

产品编号D 外径 (mm)B 切宽 (mm)b 基体厚度 (mm)d 内孔 (mm)Z 齿数齿型销孔α 前角 (°)
PWDA03003004.03.03060TCG-15
PWDA03013004.03.03072TCG-15
PWDA03023004.03.08072TCG-15
PWDA03033004.03.03096TCG2/15/110+4/9/10015
PWDA03043004.03.07596TCG-15
PWDA03053004.43.23060TCG-15
PWDA03063004.43.28060TCG-15
PWDA03073004.43.23072TCG2/15/110+4/9/10015
PWDA03083004.43.28072TCG-15
PWDA03093004.43.23096TCG2/15/110+4/9/10015
PWDA030A3004.43.27596TCG-15
PWDA030B3004.43.28096TCG-15
PWDA03503504.03.03072TCG-15
PWDA03513504.03.06072TCG-15
PWDA03523504.03.03084TCG4/9/100+2/9/110+2/15/11015
PWDA03533504.03.06084TCG2/15/10015
PWDA03543504.43.225.472TCG2/15/10015
PWDA03553504.43.23072TCG-15
PWDA03563504.43.26072TCG-15
PWDA03573504.43.27572TCG2/15/10015
PWDA03583504.43.28072TCG4/15/10515
PWDA03593504.43.225.484TCG-15
PWDA035A3504.43.23084TCG-15
PWDA035B3504.43.26084TCG2/15/10015
PWDA035C3504.43.27584TCG4/15/10515
PWDA035D3504.43.28084TCG4/9/100+2/9/110+2/15/11015
PWDA035E3504.43.225.496TCG-15
PWDA035F3504.43.23096TCG-15
PWDA035G3504.43.26096TCG4/15/10015
PWDA035H3504.43.27596TCG4/15/10515
PWDA035I3504.43.28096TCG4/9/100+2/9/110+2/15/11015
PWDA03803804.43.23072TCG-15
PWDA03813804.43.26072TCG2/15/10015
PWDA03823804.43.27572TCG4/15/10515
PWDA03833804.43.28072TCG4/9/100+2/9/110+2/15/11015
PWDA03843804.43.23084TCG-15
PWDA03853804.43.26084TCG2/15/10015
PWDA03863804.43.28084TCG4/9/100+2/9/110+2/15/11015
PWDA03873804.43.23096TCG-15
PWDA03883804.43.26096TCG2/15/10015
PWDA03893804.43.27596TCG4/15/10515
PWDA038A3804.43.28096TCG4/9/100+2/9/110+2/15/11015
PWDA038B3804.83.66072TCG2/15/100+2/15/12515
PWDA038C3804.83.68072TCG4/9/100+2/9/110+2/15/11015
PWDA038D3804.83.66084TCG2/15/100+2/15/12515
PWDA038E3804.83.68084TCG4/9/100+2/9/110+2/15/11015
PWDA038F3804.83.66096TCG2/15/10015
PWDA038G3804.83.68096TCG4/9/100+2/9/110+2/15/11015
PWDA04004004.43.23072TCG-15
PWDA04014004.43.26072TCG2/15/10015
PWDA04024004.43.27572TCG4/15/10515
PWDA04034004.43.28072TCG4/19/120+2/9/13015
PWDA04044004.43.23084TCG-15
PWDA04054004.43.26084TCG2/15/10015
PWDA04064004.43.27584TCG4/15/10515
PWDA04074004.43.28084TCG4/19/120+2/9/13015
PWDA04084004.43.26096TCG2/15/10015
PWDA04094004.43.27596TCG4/15/10515
PWDA040A4004.43.28096TCG4/19/120+2/9/13015
PWDA040B4004.83.66072TCG2/15/100+2/15/12515
PWDA040C4004.83.67572TCG4/15/10515
PWDA040D4004.83.66084TCG2/15/100+2/15/12515
PWDA04304304.43.28072TCG4/19/120+2/9/13015
PWDA04314304.43.27596TCG4/15/10515
PWDA04324304.83.67596TCG4/15/10515
PWDA04334304.83.68096TCG4/19/120+2/9/13015
PWDA04504504.43.23072TCG2/13/9415
PWDA04514504.43.26072TCG2/10/80+2/15/12515
PWDA04524504.43.28072TCG2/9/130+4/19/12015
PWDA04534504.43.26084TCG2/10/80+2/15/12515
PWDA04544504.43.27584TCG4/15/10515
PWDA04554504.43.28084TCG2/9/130+4/19/12015
PWDA04564504.83.63072TCG2/13/9415
PWDA04574504.83.66072TCG2/10/80+2/15/12515
PWDA04584504.83.68072TCG2/9/130+4/19/12015
PWDA04594504.83.66084TCG2/10/80+2/15/12515
PWDA045A4504.83.68084TCG2/9/130+4/19/12015
PWDA045B4504.83.66096TCG2/10/80+2/15/12515
PWDA045C4504.83.68096TCG2/9/130+4/19/12015
PWDA04804804.83.66072TCG2/11/115+2/19/12015
PWDA04814804.83.68072TCG2/9/130+4/19/12015
PWDA04824804.83.66084TCG2/11/115+2/19/12015
PWDA04834804.83.68084TCG2/9/130+4/19/12015
PWDA05005004.83.66072TCG2/11/11515
PWDA05015004.83.66084TCG2/11/11515
PWDA05205204.83.63072TCG2/13/9415
PWDA05215204.83.66072TCG2/11/115+2/19/12015
PWDA05225204.83.66084TCG2/11/115+2/19/12015
PWDA06006005.84.06060TCG2/11/115+2/19/12015
PWDA06016005.84.06072TCG2/11/115+2/19/12015
PWDA07307307.05.28070TCG2/17/11018
  • 可根据客户需求定制规格。

常见应用

  • 在电子开料锯和裁板机上定尺裁切单面及双面饰面板(三聚氰胺饰面刨花板、三聚氰胺饰面 MDF、HPL、亚克力、PET、PP 饰面板)。PCD 锯片与划线锯片配合使用,可使饰面或双面边缘均不易崩缺。
  • 用于家具制造和板材配送中心的高产量板材加工线,适配 BIESSE、SCM、HOLZHER、HOLZMA、HOMAG、SCHELLING、NANXING、PANHANS、FELDER、GIBEN 等品牌的电子开料锯和裁板中心。
  • 适用于以尽可能延长换片间隔、降低单次切割综合刀具成本为首要目标的应用。

核心性能优势

  • **PCD(聚晶金刚石)刀头:**PCD 是现有硬度最高的切削刀具材料。在同等条件下,其使用寿命可达到硬质合金裁板锯片的 10 倍或更高,显著减少换片频率及由此产生的停机时间。
  • 适用于单面和双面饰面板的 TCG 齿型:平齿与梯形齿组合配合划线锯片,可在三聚氰胺、HPL、亚克力、PET 和 PP 饰面上形成洁净无崩边的边缘,避免分层和饰面崩裂。
  • PCD 锯片在延长的使用寿命内始终保持一致的边缘质量,接近寿命终点时切面光洁度也不会逐渐明显恶化。
  • 减振基体设计(可选 TPU 填充的伸缩槽)、精密张力处理和与工业设备主轴规格匹配的严格尺寸公差,可降低切削阻力,并在高速进给时保持稳定运行。

应用说明

  • 加工单面及双面饰面板时,务必将 PCD 裁板锯片与匹配的划线锯片配套使用;划线锯片的切深和切宽必须与主锯片锯路正确对齐。参见我们的板材裁切用锥形划线合金锯片和板材裁切用 PCD 锥形划线锯片。
  • 订购前根据设备规格核实内孔直径、切宽、销孔形式和法兰尺寸;不同品牌和型号的工业电子开料锯主轴配置差异较大。
  • 可根据设备类型、板材厚度、饰面类型和进给速度要求定制 PCD 锯片规格。请联系我们并提供具体应用信息。

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